Production process


Sewing Process

We have automatic fabric spreading equipment that reduces size discrepancies caused by varying fabric shrinkage rates, ensuring greater stability in mass production. We can undertake research and development, as well as contract manufacturing services for various types of mid to high-end fabric covers, with the production capacity for complex mattress covers reaching up to 200,000 sets per year.

 

Fabrication

Automated Adhesive Spraying Line

Various sensors automatically detect the adhesive amount,temperature, position, etc., in the glue head.The CNC system then controls the adhesive spraying equipment based on the measured signals to ensure a more uniform and standardized application of adhesive.This results in improved durability and stability of the mattress after rolling and compression.

 

Automated Adhesive Spraying Line

Rolling and Packing

The process of transporting mattress , as oversized objects,has always been a challenging task during home renovations.Transforming a mattress into a carrier narrower than a suitcase allows for easy transportation into elevators and smooth carrying up staircases.

 

Rolling and Packing

Foaming

Foam is actually much like making bread; with a set of well-chosen, harmless ingredients, and through processes such as foaming and curing, we can create various types of comfortable foam with different tactile sensations. We have a foam deodorization system that can solve odor issues for ourcustomers.

 

Foaming

Spring

We specialize in various types of pocket spring and can cater to custom development needs for various levels of firmness based on ergonomic principles. We also offer a standard 10-year warranty for pocketed springs under normal usage conditions.

 

Spring
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